{"id":29,"date":"2018-09-25T09:10:00","date_gmt":"2018-09-25T08:10:00","guid":{"rendered":"https:\/\/blog.hslracing.com\/workshop\/2018\/09\/25\/articulating-spacer-part-1\/"},"modified":"2021-06-08T18:27:03","modified_gmt":"2021-06-08T17:27:03","slug":"articulating-spacer-part-1","status":"publish","type":"post","link":"https:\/\/blog.hslracing.com\/workshop\/2018\/09\/articulating-spacer-part-1.html","title":{"rendered":"Articulating Spacer &#8211; Part 1"},"content":{"rendered":"<p>The articulating spacer for the SX2 is a design by Donald Bird that was posted on <a href=\"http:\/\/www.cnczone.com\/forums\/attachment.php?attachmentid=138495&amp;d=1310756983\">CNC Forums<\/a>.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/4.bp.blogspot.com\/-EzmNVL3EfIA\/W6ntxJrXOgI\/AAAAAAAAEYw\/m72GmDSpqCwPnF2a4I_hwil9VvVDCJN5wCLcBGAs\/s1600\/ArticulatingSpacerPlan.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"669\" data-original-width=\"885\" height=\"241\" src=\"https:\/\/4.bp.blogspot.com\/-EzmNVL3EfIA\/W6ntxJrXOgI\/AAAAAAAAEYw\/m72GmDSpqCwPnF2a4I_hwil9VvVDCJN5wCLcBGAs\/s320\/ArticulatingSpacerPlan.jpg\" width=\"320\" \/><\/a><\/div>\n<p>The plans are all imperial, but this is a metric sized mill, so I converted all of the dimensions to metric and drew it up in <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\">Fusion 360<\/a>.<br \/>This first piece is the front mount plate that is 110x88x19mm.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/4.bp.blogspot.com\/-QNgYJVdRKUQ\/W6nqerk2TuI\/AAAAAAAAEYk\/zY3O8A11Dog9EP1e8kjoh6M2iltd-Z-AQCLcBGAs\/s1600\/ArticulatingSpacer00.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"669\" data-original-width=\"416\" height=\"320\" src=\"https:\/\/4.bp.blogspot.com\/-QNgYJVdRKUQ\/W6nqerk2TuI\/AAAAAAAAEYk\/zY3O8A11Dog9EP1e8kjoh6M2iltd-Z-AQCLcBGAs\/s320\/ArticulatingSpacer00.jpg\" width=\"198\" \/><\/a><\/div>\n<p>I started off by squaring up a suitable piece of aluminium.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/3.bp.blogspot.com\/-nHzdVL69wSk\/W6nOIG6sn8I\/AAAAAAAAEYc\/QUC9GPmrHBgOa99iBI2uxnKaaXPlC2mpQCPcBGAYYCw\/s1600\/ArticulatingSpacer11.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/3.bp.blogspot.com\/-nHzdVL69wSk\/W6nOIG6sn8I\/AAAAAAAAEYc\/QUC9GPmrHBgOa99iBI2uxnKaaXPlC2mpQCPcBGAYYCw\/s320\/ArticulatingSpacer11.jpg\" width=\"240\" \/><\/a><\/div>\n<p>It was somewhat rough on the rear side, so I decided to flycut it flat.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/1.bp.blogspot.com\/-eM_TKSshF90\/W6nOIBT6yqI\/AAAAAAAAEYY\/9-zWDBnRnwsA9pp64Eiw0US4tqJKAmBuwCPcBGAYYCw\/s1600\/ArticulatingSpacer12.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/1.bp.blogspot.com\/-eM_TKSshF90\/W6nOIBT6yqI\/AAAAAAAAEYY\/9-zWDBnRnwsA9pp64Eiw0US4tqJKAmBuwCPcBGAYYCw\/s320\/ArticulatingSpacer12.jpg\" width=\"240\" \/><\/a><\/div>\n<p>Next I drilled the mounting holes 8.7mm, then counter bored 14mm to a depth of 9mm.<br \/>The centre hole is about 10mm at this point.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/2.bp.blogspot.com\/-si4h08FUQY4\/W6nNyi8cRhI\/AAAAAAAAEX8\/guZanXfU3MkvBbXA-09HdzsBfgO0iQrJwCPcBGAYYCw\/s1600\/ArticulatingSpacer01.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/2.bp.blogspot.com\/-si4h08FUQY4\/W6nNyi8cRhI\/AAAAAAAAEX8\/guZanXfU3MkvBbXA-09HdzsBfgO0iQrJwCPcBGAYYCw\/s320\/ArticulatingSpacer01.jpg\" width=\"240\" \/><\/a><\/div>\n<p>The centre hole was enlarged to 16mm and then counter bored at 63.5mm to a depth of 0.5mm.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/4.bp.blogspot.com\/-k9M7TvYaJKg\/W6nNyot4GCI\/AAAAAAAAEX4\/PVT6qnxIhogM_85-Tu5TzNbIvx17yu6TgCPcBGAYYCw\/s1600\/ArticulatingSpacer03.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/4.bp.blogspot.com\/-k9M7TvYaJKg\/W6nNyot4GCI\/AAAAAAAAEX4\/PVT6qnxIhogM_85-Tu5TzNbIvx17yu6TgCPcBGAYYCw\/s320\/ArticulatingSpacer03.jpg\" width=\"240\" \/><\/a><\/div>\n<p>The part was then flipped over and I started cutting the offset pocket with a 3 flute 10mm carbide endmill.<br \/>This shot was taken after clearing the initial pile fo swarf. <\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/2.bp.blogspot.com\/-IV6B94TAMrg\/W6nNzAirnUI\/AAAAAAAAEYI\/KA4qcrRrObc4wbeAQxR7BGmDgWy2bOrEgCPcBGAYYCw\/s1600\/ArticulatingSpacer04.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/2.bp.blogspot.com\/-IV6B94TAMrg\/W6nNzAirnUI\/AAAAAAAAEYI\/KA4qcrRrObc4wbeAQxR7BGmDgWy2bOrEgCPcBGAYYCw\/s320\/ArticulatingSpacer04.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;Next up milling off the central chunk to complete the pocket.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/3.bp.blogspot.com\/--ZQoJlWKFKY\/W6nNzWRWjdI\/AAAAAAAAEX8\/0_1deqf7a6UwUH38t0-wVE7FChhOj_gUQCPcBGAYYCw\/s1600\/ArticulatingSpacer05.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/3.bp.blogspot.com\/--ZQoJlWKFKY\/W6nNzWRWjdI\/AAAAAAAAEX8\/0_1deqf7a6UwUH38t0-wVE7FChhOj_gUQCPcBGAYYCw\/s320\/ArticulatingSpacer05.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;followed by a cleanup pass to the final dimensions.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/1.bp.blogspot.com\/-raeykUQwU3E\/W6nNzaOPsLI\/AAAAAAAAEYM\/9_ViJtxYj1YN6VE_biEuidkgbFEd4AZLQCPcBGAYYCw\/s1600\/ArticulatingSpacer06.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/1.bp.blogspot.com\/-raeykUQwU3E\/W6nNzaOPsLI\/AAAAAAAAEYM\/9_ViJtxYj1YN6VE_biEuidkgbFEd4AZLQCPcBGAYYCw\/s320\/ArticulatingSpacer06.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;Clearance chamfers were then cut with a 6mm carbide endmill and the corners squared off.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/1.bp.blogspot.com\/-zcD4K_aT2Uk\/W6nNzo0tpVI\/AAAAAAAAEYA\/oT9fAK21axgzXppOPtqpHbTbZtcvU031gCPcBGAYYCw\/s1600\/ArticulatingSpacer07.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/1.bp.blogspot.com\/-zcD4K_aT2Uk\/W6nNzo0tpVI\/AAAAAAAAEYA\/oT9fAK21axgzXppOPtqpHbTbZtcvU031gCPcBGAYYCw\/s320\/ArticulatingSpacer07.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;The part was then clamped to the table to allow enoughh height for drilling vertically.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/4.bp.blogspot.com\/-3ok-pG1bbs8\/W6nNz5oCzSI\/AAAAAAAAEYE\/9qwF4aWBOB0PCy4xFxeEXPrno0ba1IfOgCPcBGAYYCw\/s1600\/ArticulatingSpacer08.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/4.bp.blogspot.com\/-3ok-pG1bbs8\/W6nNz5oCzSI\/AAAAAAAAEYE\/9qwF4aWBOB0PCy4xFxeEXPrno0ba1IfOgCPcBGAYYCw\/s320\/ArticulatingSpacer08.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;The central hole was drilled through and tapped M8, the outer holes were drilled through 6.5mm and counterbored 10mm to a depth of 9.5mm.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/2.bp.blogspot.com\/-0SJu-fydPi4\/W6nN0F6fq7I\/AAAAAAAAEYI\/F3ahEOBsSY0GDZbYC1G3DN5SIoJTIeLqwCPcBGAYYCw\/s1600\/ArticulatingSpacer09.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/2.bp.blogspot.com\/-0SJu-fydPi4\/W6nN0F6fq7I\/AAAAAAAAEYI\/F3ahEOBsSY0GDZbYC1G3DN5SIoJTIeLqwCPcBGAYYCw\/s320\/ArticulatingSpacer09.jpg\" width=\"240\" \/><\/a><\/div>\n<p>&nbsp;The finished piece, just needs the blue marker cleaning off.<\/p>\n<div style=\"clear: both;text-align: center\"><a href=\"https:\/\/2.bp.blogspot.com\/-pTRKGNUZrMk\/W6nN0S58TYI\/AAAAAAAAEYM\/sac8xAAkji4BlQDf57V56dzUPxZbTjABQCPcBGAYYCw\/s1600\/ArticulatingSpacer10.jpg\" style=\"margin-left: 1em;margin-right: 1em\"><img loading=\"lazy\" decoding=\"async\" border=\"0\" data-original-height=\"800\" data-original-width=\"600\" height=\"320\" src=\"https:\/\/2.bp.blogspot.com\/-pTRKGNUZrMk\/W6nN0S58TYI\/AAAAAAAAEYM\/sac8xAAkji4BlQDf57V56dzUPxZbTjABQCPcBGAYYCw\/s320\/ArticulatingSpacer10.jpg\" width=\"240\" \/><\/a><\/div>\n<p>Those with keen eyes may notice the hole at the bottom where I started drilling the M8 hole on the wrong end!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The articulating spacer for the SX2 is a design by Donald Bird that was posted on CNC Forums. The plans are all imperial, but this is a metric sized mill, so I converted all of the dimensions to metric and drew it up in Fusion 360.This first piece is the front mount plate that is&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[8,14,7],"class_list":["post-29","post","type-post","status-publish","format-standard","hentry","category-uncategorised","tag-articulating-spacer","tag-metalwork","tag-mini-mill"],"_links":{"self":[{"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/posts\/29","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/comments?post=29"}],"version-history":[{"count":1,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/posts\/29\/revisions"}],"predecessor-version":[{"id":284,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/posts\/29\/revisions\/284"}],"wp:attachment":[{"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/media?parent=29"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/categories?post=29"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blog.hslracing.com\/workshop\/wp-json\/wp\/v2\/tags?post=29"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}