{"id":10,"date":"2020-03-09T22:20:00","date_gmt":"2020-03-09T22:20:00","guid":{"rendered":""},"modified":"2023-01-07T19:04:17","modified_gmt":"2023-01-07T19:04:17","slug":"mini-kossel-build-part-5-psu-holder","status":"publish","type":"post","link":"https:\/\/blog.hslracing.com\/3dprinters\/2020\/03\/mini-kossel-build-part-5-psu-holder.html","title":{"rendered":"Mini Kossel Build Part 5 &#8211; PSU Holder"},"content":{"rendered":"<p>I actually made these parts back in October 2015, but simply forgot to post an update.<\/p>\n<p>I wanted to make use of one of my many salvaged laptop power supplies to run the <a href=\"http:\/\/reprap.org\/wiki\/Kossel\">Mini Kossel<\/a>, and since I intend to try using a sanded acrylic print bed, I won&#8217;t need 10A to heat it, as such I only need enough power to run the extruder and the motors.<\/p>\n<p>I have decided to use a 24V laptop PSU to power the extruder and motors and then a DC-DC Buck converter to supply the 5V for the Sangionololu internal electronics.<\/p>\n<p>Trying to lose 19V as heat through a <a href=\"https:\/\/www.sparkfun.com\/datasheets\/Components\/LM7805.pdf\">7805<\/a> voltage regulator seemed somewhat excessive, whereas the Buck converter should only lose minimal heat as it is around 95% efficient.<\/p>\n<p>The DC-DC Buck converter at \u00a30.87, is more expensive than \u00a30.10 for a <a href=\"https:\/\/www.sparkfun.com\/datasheets\/Components\/LM7805.pdf\">7805<\/a>, however the power savings will make up the difference in no time.<\/p>\n<p>In order to fit the DC-DC Buck converter, you also need to skip installing the C5 (0.33uF) and C6 (0.1uF) capacitors, I fitted a 3 pin header in place of the <a href=\"https:\/\/www.sparkfun.com\/datasheets\/Components\/LM7805.pdf\">7805<\/a> itself.<\/p>\n<p>This is the DC-DC Buck converter attached to the back of the <a href=\"http:\/\/reprap.org\/wiki\/Sanguinololu\">Sanguinololu <\/a>board.<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-101 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu2-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu2-300x225.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu2-768x576.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu2.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<p>You will also note that I do not bother installing any of the FTDI related parts IC100, J1, C7, C8, C11, C15 or C16, as I prefer to program the chip via the ICSP interface and communicate with it via a bluetooth module on the serial pins.<\/p>\n<p>Here is the top showing how it is wired in place of the <a href=\"https:\/\/www.sparkfun.com\/datasheets\/Components\/LM7805.pdf\">7805 <\/a>voltage regulator.<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-102 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu1-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu1-300x225.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu1-768x576.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Sanguinololu1.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<p>I am also using a 24V cartridge heater<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Cartridge.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-103 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Cartridge-300x262.jpg\" alt=\"\" width=\"300\" height=\"262\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Cartridge-300x262.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Cartridge-768x671.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/Cartridge.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<p>I needed a bracket to hold the laptop PSU, so I designed one in Sketchup and then printed it.<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-104 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder1-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder1-300x225.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder1-768x576.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder1.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<p>Here it is attached to the frame with the PSU held in place.<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-105 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder3-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder3-300x225.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder3-768x576.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder3.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n<p>Here you can see the socket for attaching the mains cable between the two lengths of 2020 extrusion.<\/p>\n<div style=\"clear: both; text-align: center;\"><a href=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-106 size-medium\" src=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder2-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder2-300x225.jpg 300w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder2-768x576.jpg 768w, https:\/\/blog.hslracing.com\/wp-content\/uploads\/sites\/5\/2020\/03\/PSU_Holder2.jpg 800w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/div>\n","protected":false},"excerpt":{"rendered":"<p>I actually made these parts back in October 2015, but simply forgot to post an update. I wanted to make use of one of my many salvaged laptop power supplies to run the Mini Kossel, and since I intend to try using a sanded acrylic print bed, I won&#8217;t need 10A to heat it, as&hellip;<\/p>\n","protected":false},"author":1,"featured_media":101,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[2],"class_list":["post-10","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorised","tag-mini-kossel"],"_links":{"self":[{"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/posts\/10","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/comments?post=10"}],"version-history":[{"count":4,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/posts\/10\/revisions"}],"predecessor-version":[{"id":265,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/posts\/10\/revisions\/265"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/media\/101"}],"wp:attachment":[{"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/media?parent=10"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/categories?post=10"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blog.hslracing.com\/3dprinters\/wp-json\/wp\/v2\/tags?post=10"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}